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Old 23-11-2020, 14:50   #1
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Buss bar design

I would like to build my own bus bar Mounted directly to the battery screw terminal. Group 24 marine.
From the battery there would be an in-line fuse, then a brass bus bar.
The bus bar would be drilled and tapped for regular ring type terminals.
The potential total amp load would be 30amps.
I have a piece of copper 1/8”x1/2”x4” would this size be sufficient.
Is there a way to figure out the amps a certain size piece of copper can carry?
Thanks. Nick
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Old 23-11-2020, 15:18   #2
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Re: Buss bar design

Quote:
Originally Posted by Cat Nap3 View Post
I would like to build my own bus bar Mounted directly to the battery screw terminal. Group 24 marine.
From the battery there would be an in-line fuse, then a brass bus bar.
The bus bar would be drilled and tapped for regular ring type terminals.
The potential total amp load would be 30amps.
I have a piece of copper 1/8”x1/2”x4” would this size be sufficient.
Is there a way to figure out the amps a certain size piece of copper can carry?
Thanks. Nick
Yep, compare the cross-sectional area of your piece of copper to the cross-sectional area of copper wire and then look up that gauge of wire for determine it's current carrying capacity.

I'll let you do the maths and looking up.
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Old 23-11-2020, 15:28   #3
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Re: Buss bar design

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Originally Posted by Wotname View Post
Yep, compare the cross-sectional area of your piece of copper to the cross-sectional area of copper wire and then look up that gauge of wire for determine it's current carrying capacity...
Sort of.
Current-Carrying Capacity of Busbars ➥ http://copperalliance.org.uk/uploads...of-busbars.pdf
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Old 23-11-2020, 15:28   #4
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Re: Buss bar design

Brass is NOT a particularly good conductor, somewhere around 1/4 to 1/3 of copper. Cross sectional area is about 40mm2, or about AWG #1 equivalent. In copper, it’s good for maybe 100a. In brass, maybe 25-30 amps.
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Old 23-11-2020, 15:40   #5
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Re: Buss bar design

If you really are just looking at 30 amps then just buy something commercial (ain't expensive). As pointed out, copper is a lot better conductor than brass.


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Old 23-11-2020, 15:44   #6
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Re: Buss bar design

Quote:
Originally Posted by Cat Nap3 View Post
I would like to build my own bus bar Mounted directly to the battery screw terminal. Group 24 marine.
From the battery there would be an in-line fuse, then a brass bus bar.
The bus bar would be drilled and tapped for regular ring type terminals.
The potential total amp load would be 30amps.
I have a piece of copper 1/8”x1/2”x4” would this size be sufficient.
Is there a way to figure out the amps a certain size piece of copper can carry?
Thanks. Nick
Nick, are you planning to use brass or copper?
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