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Old 29-08-2022, 10:36   #1
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Location: Ontario Canada
Boat: 1989 Welcraft GrandSport 34’
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Old Kohler 7.5kv no AC

I have an old Kohler 7.5 genset in my 1989 Welcraft GrandSport.
Engine runs well although we have no AC going to the house .
Generator mechanic stated it needs a rectifier and transformer that is no longer available.
He also stated the parts are no longer available and doesn’t want try and source.
Does anyone have any ideas on sourcing old Koehler gent parts or is it possible to retrofit a generic new controller?
I am an auto mechanic with some electrical experience.
There is 110v in the controller wiring ahead of a transformer.
Any help would be appreciated trying not to replace entire Genset
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Old 29-08-2022, 15:03   #2
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Re: Old Kohler 7.5kv no AC

Hello Davidvh

Welcome to the Forum. To help the Forum members respond accordingly now and in the future, please populate your profile with your location and boat type, as that will help forum members provide the appropriate response. Since you mention 110Vac I will assume you are in North America at this time.

To help with your interesting first post, the forum need more information about the model number and if possible serial number of the generator set , as there are many Kohler models.

Please confirm the motor controller type and that all the speed control systems are functioning.

Also in your case, critical information from your alternator nameplate, to enable recommendation of possible generic parts. Read the nameplate and then generate a table with the following information and post again. Others with the required knowledge may then join the thread


Make:
Output:
Number of Phases:
Number of Pole:
Output Voltage:
Output Current:
Output Frequency:
Speed:
Limit Speed of Alternator:
Power Factor (Pf):
Type of Connection:
Excitation Current:
Excitation Voltage:
Motor type: (Gas or Diesel)
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Old 30-08-2022, 05:27   #3
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Location: Ontario Canada
Boat: 1989 Welcraft GrandSport 34’
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Re: Old Kohler 7.5kv no AC

Thank you for your help!
I have a schematic and manual in PDF
And Generator name plate.
I’m trying to figure out how to add to post.
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Old 06-09-2022, 06:01   #4
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Boat: 1989 Welcraft GrandSport 34’
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Re: Old Kohler 7.5kv no AC

Quote:
Originally Posted by OldGreyB View Post
Hello Davidvh

Welcome to the Forum. To help the Forum members respond accordingly now and in the future, please populate your profile with your location and boat type, as that will help forum members provide the appropriate response. Since you mention 110Vac I will assume you are in North America at this time.

To help with your interesting first post, the forum need more information about the model number and if possible serial number of the generator set , as there are many Kohler models.

Please confirm the motor controller type and that all the speed control systems are functioning.

Also in your case, critical information from your alternator nameplate, to enable recommendation of possible generic parts. Read the nameplate and then generate a table with the following information and post again. Others with the required knowledge may then join the thread


Make:
Output:
Number of Phases:
Number of Pole:
Output Voltage:
Output Current:
Output Frequency:
Speed:
Limit Speed of Alternator:
Power Factor (Pf):
Type of Connection:
Excitation Current:
Excitation Voltage:
Motor type: (Gas or Diesel)
I have attached a picture of the generator info plate
Attached Thumbnails
Click image for larger version

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Size:	23.6 KB
ID:	263967  
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Old 06-09-2022, 06:10   #5
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Boat: 1989 Welcraft GrandSport 34’
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Re: Old Kohler 7.5kv no AC

Quote:
Originally Posted by Davidvh View Post
I have attached a picture of the generator info plate
This picture has a higher resolution
Attached Thumbnails
Click image for larger version

Name:	11CB2D4A-3876-4A56-96E6-AA5DDF7FED24.jpg
Views:	52
Size:	416.6 KB
ID:	263970  
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